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Enhancing Stainless Steel Parts with Precision Finishes

Stainless Steel Machining & Surface Treatment

Stainless steel is widely used in aerospace, automotive, medical devices, and industrial equipment due to its excellent strength, corrosion resistance, and aesthetics. However, during CNC machining, stainless steel's high hardness, low thermal conductivity, and work hardening characteristics often lead to issues such as tool wear, part deformation, and low machining efficiency. To achieve high-precision, high-quality machining results, it is necessary to deeply understand these challenges and adopt corresponding process optimization strategies.

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Surface Treatment Services

Characteristics of Stainless Steel

Stainless steel offers numerous advantages that make it ideal for various applications:

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High Tensile Strength

Compared to low-carbon steel, brass, and various aluminum alloys, stainless steel has higher tensile strength and is less likely to fracture even when subjected to strong tension. This property is particularly suitable for parts that need to withstand repeated bending and rolling, maintaining structural integrity under long-term loads.

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Excellent Low-Temperature Resistance

Some stainless steel grades maintain stability and mechanical strength even in extremely low-temperature environments. For example, austenitic steel exhibits excellent toughness and higher tensile strength at sub-zero temperatures. However, it should be noted that not all stainless steel varieties have this property, so rational material selection based on actual application environments is necessary.

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Superior Corrosion Resistance

Stainless steel's corrosion resistance stems from its chromium content, which reacts with oxygen on the steel surface to form a dense chromium oxide protective film, effectively preventing water stains and rust. This property allows stainless steel to maintain long-term stability in harsh environments such as high temperatures and pressures.

Surface Treatment Options

Stainless steel parts can undergo various surface treatments to enhance their appearance and performance:

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Polishing Treatment

Stainless steel polishing treatments offer various finishes, with common options including #3, #4, and #8 mirror polishing. #8 mirror polishing is particularly popular as it provides a high-reflectivity, smooth, and bright surface effect, enhancing both visual appeal and corrosion resistance.

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Sandblasting and Pickling

Sandblasting removes the surface oxide layer using glass or ceramic beads, followed by chemical pickling in a passivation bath. This treatment achieves a uniform matte surface with a modern industrial style, effectively masking minor defects and providing strong corrosion resistance.

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Electropolishing

Electropolishing uses electrochemical reactions to dissolve microscopic surface protrusions, achieving higher smoothness and cleanliness. It is particularly suitable for applications with high hygiene requirements, such as food processing and medical devices.

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